QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Special tips / Torque specifications / Fasteners / Lubricants / Expendable supplies / Parts replacement / Serial numbers / Basic hand tools / Tune-up and troubleshooting tools / Mechanic's tips / Riding safety
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Battery / Periodic lubrication / Periodic maintenance / Tune-up
CHAPTER FOUR / ENGINE
Engine principles / Engine cooling / Servicing engine in frame / Engine removal / installation / Cylinder head cover, camshaft and cylinder head / Rocker arm assemblies / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Oil pump / Starter clutch and gears / Right-hand crankcase cover (clutch cover) / Left-hand crankcase cover and drive pulley / Crankcase and crankshaft / Balancer assembly / Break-in
CHAPTER FIVE / CLUTCH
Clutch / Clutch cable
CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
Gearshift linkage / External gearshift mechanism / Transmission and internal shift mechanism
CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor removal / installation / Carburetor disassembly / Carburetor adjustment / Throttle cable replacement / Air filter air box / Fuel tank / Fuel filter / Gasoline / alcohol blend test / Crankcase breather system (U.S. only) / Evaporative emission control system (California models only) / Exhaust system
CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Voltage regulator / rectifier / Alternator / Transistorized ignition system / Starting system / Electric starter / Starter solenoid / Lighting system / Switches / Electrical components / Fuses / Wiring diagrams
CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Wheel inspection / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head and stem / Steering head bearing races / Front fork
CHAPTER TEN / REAR SUSPENSION
Rear wheel / Rear hub / Driven pulley / Drive pulley and drive belt / Shock absorber / Swing arm
CHAPTER ELEVEN / BRAKES
Disc brakes / Front brake pad replacement / Front master cylinder / Front caliper / Front brake hose replacment / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and cable
CHAPTER TWELVE / BODY AND FRAME
Seat / Rear handle / Front fender / Rear fender / Sidestand / Footpegs
SUPPLEMENT / 1995-ON TRANSMISSION SERVICE INFORMATION
INDEX
WIRING DIAGRAMS