CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checks / Maintenance intervals / Tires / Battery / New battery installation / Battery electrical cable connectors / Periodic lubrication / Periodic maintenance / Tune-up
CHAPTER FOUR / ENGINE TOP END
Engine principles / Servicing engine in the frame / Cylinder head covers / Cylinder head / Rocker arms / Camshaft / Cam chain and chain guides / Valves and valve components / Cylinder block / Piston and piston rings
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in the frame / Engine / Alternator cover / Stator and pickup coils / Alternator rotor and starter gears / Starter clutch / Middle driven gear assembly / Middle drive pinion gear / Primary drive gear / Oil pump / Oil strainer / Crankcase / Crankshaft / Connecting rods / Break-in
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch / Clutch release mechanism / Clutch cable replacement / Primary drive gear and oil pump spur gear / External shift mechanism
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / Internal shift mechanism / Shift pedal/footpeg assembly
CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Air filter housing / Surge tank assembly / Carburetor operation / Carburetor / Throttle position sensor / Carburetor heater system / Fuel cut solenoid valves/Fuel level / Throttle cable / Choke cable / Fuel tank / Fuel valve / Fuel filter / Fuel pump bracket / Air induction system / Evaporative emission control / Exhaust system
CHAPTER NINE / ELECTRICAL SYSTEM
Charging system / Stator / Voltage regulator/rectifier / Ignition system / Ignition coil / Pickup coil / Relay unit / Spark plug / Igniter unit / Starting system / Starter motor / Starting circuit cut-off relay / Starting system diode / Starter relay / Lighting system / Headlight / Meter assembly / Taillight / Signal system / Brake light / Neutral indicator light / Turn signals / Horn / Fuel pump system / Carburetor heater system throttle position sensor / Fuel cut solenoid valves/Switches / Wiring connectors / Fuses/Self-diagnostic system
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Bike stand / Front wheel / Front hub / Rim and spoke service / Wheel balance / Tire changing / Handlebar / Steering head / Front fork
CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Final gearcase and drive shaft / Shock absorber / Swing arm
CHAPTER TWELVE / BRAKES
Disc brakes / Front brake pad replacement / Front caliper / Front master cylinder / Front brake hose replacement / Brake disc / Bleeding the system / Rear drum brake / Brake pedal/footpeg assembly / Brake rod assembly
CHAPTER THIRTEEN / FRAME
Seat / Front fender / Rear fender / Frame neck cover / Battery box cover / Right side cover / Tool box cover / Left side cover / Sidestand / Footpeg / Frame
COLOR WIRING DIAGRAM